Iingxaki Eziqhelekileyo Kwimveliso Yelaphu Elifanayo Elininzi - Nendlela IiMill Ezizithintela Ngayo

Intshayelelo

Iiodolo ezinkulu zelaphu elifanayo azisoloko zisilela ngenxa yempazamo enye ecacileyo; rhoqo, ukungangqinelani okuncinci kwimisonto, ukudaya, ukuxinana, okanye ukugqiba i-compound njengezikali zemveliso. Kubathengi, ezi ziphene zinokuthetha ukutshintsha kombala, ukwakheka okungazinzanga, ukuqina okubuthathaka, kunye nokulibaziseka kokuhanjiswa okubizayo kumawaka eemitha. Eli nqaku lichaza apho ukuveliswa kwelaphu elifanayo ngokuqhelekileyo kuhamba kakubi khona kunye nendlela ii-mills ezinobuchule ezilawula ngayo ezo mingcipheko ngokunyamezelana kweenkqubo eziqinileyo, ukujonga ibhetshi, kunye nokuhlolwa kumanqanaba aphambili. Ngaloo meko, iinkcukacha ezikwicandelo elilandelayo ziya kukunceda uvavanye ababoneleli ngokuchanekileyo kwaye ubone iimpawu zesilumkiso ngaphambi kokuba i-odolo enkulu ibe yingxaki yomgangatho.

Kutheni Imveliso Yelaphu Elifanayo Ingaphumeleli Kwizinga Eliphezulu

Kulawulo lobonelelo lwempahla yelaphu, utshintsho oluvela kwisampulu yemitha engama-50 engenasiphako ukuya kwi-odolo enkulu yemitha engama-50,000 kulapho imveliso yelaphu elifanayo idla ngokuphela khona. Ukwandisa kwazisa izinto eziguquguqukayo ezidityanisiweyo kwiuxinzelelo lweluphu, ukufana kwedayi, kunye nokuhambelana kwenani leentambo okungenakulawulwa kulawulo lwesandla. Abathengi badla ngokujongana nokulibaziseka okukhulu kweprojekthi kuba iziseko zomatshini wokugaya impahla azizange zixhotyiswe ngokufanelekileyo ukugcina ukunyamezelana okungqongqo kwimveliso enkulu neqhubekayo. Xa ukusilela kwebhetshi enye kunokubangela amawaka eempahla ezingasetyenziswayo, ukuqonda la manqaku okusilela kuba yinto ephambili ekuthengeni.

Iingozi zomgangatho ophambili

Ubuthathaka obuphambili kwimveliso yobuninzi buxhomekeke kwiimilinganiselo zokuqina kunye nozinzo lokwakheka. Umzekelo, xa kufunwaIlaphu le-TR elisemthethweni elifana neyunifomu, umxube oqhelekileyo—oqhelekileyo yi-65% ye-polyester kunye ne-35% ye-viscose—kufuneka uhlale uhambelana kulo lonke ixesha. Umatshini wokusonta ongalinganiyo kakuhle unokubangela ukuba eli nani litshintshe nge-3% ukuya kwi-5%, nto leyo etshintsha kakhulu indlela ilaphu elifunxa ngayo kunye nedayi. Ngaphezu koko, ukumelana ne-pilling yindlela engenakuxoxiswana ngayo kwiyunifomu ezinxitywa imihla ngemihla ezinyamezela ukungqubana okuqhubekayo. Ngelixa abathengi bezikhungo befuna umlinganiselo ophantsi weBanga lesi-4 kumgangatho we-ISO 12945-2 (uvavanywe kwiirubhi ezingama-2,000), iikona zokusika iifektri zihlala zivelisa amalaphu ahla ukuya kwiBanga lesi-2 okanye lesi-3 elingamkelekanga ngaphakathi kwemijikelo elishumi yokuhlamba.

Ukuhlolwa kokunyamezelana kunye neendawo zokuhlola

Ukuze kuncitshiswe le mingcipheko ngokukhawuleza, iindlela zokulinganisa ezisemgangathweni ezifana neNkqubo ye-4-Point (ASTM D5430) zibalulekile. Kwimveliso ye-uniform ephezulu, umda wesiphako owamkelekileyo uqingqwe ngokungqongqo kwiindawo zesohlwayo ezingama-20 kwiiyadi ezili-100 ezithe tyaba. Nantoni na edlula amanqaku angama-24 ihlelwa njengokusilela. La manqaku okuhlola kufuneka enzeke kungekuphela nje kwinqanaba lokugqibela lokuqengqeleka, kodwa nakwiindawo ezininzi ezibalulekileyo: kwangoko emva kokuluka (uhlolo lwe-greige) kunye nokudaya emva kokudaya. Ukubamba isiphene soxinzelelo lwe-warp okanye i-pick ephukileyo kwinqanaba le-greige kusindisa amawaka eedola ekusetyenzisweni kweekhemikhali okulahliweyo kwaye kuvumela i-mill ukuba ihlengahlengise kwakhona ii-looms ngaphambi kokuba isiphene sihlangane kumawaka eemitha.

Indlela iMills ezithintela ngayo iziphene zomgangatho oqhelekileyo

Iifektri eziphambili zelaphu azilahli nje kuphela i-yardage enesiphene; ziceba ukuthintela iziphene ngqo kwiimashini zazo nakwimisebenzi yemihla ngemihla. Amaqabane athembekileyo okuvelisa asebenzisa iindawo ezizenzekelayo, eziqhutywa ziisensor ukuphelisa iimpazamo zabantu ngexesha lokudalwa kwelaphu. Ngokulawula imeko-bume yendawo kunye nokusebenzisa ukuxinana okuchanekileyo, baqinisekisa ukuhambelana ukusuka kwimitha yokuqala ukuya kweyokugqibela.

Ulawulo lokwahluka kombala kunye nokuncipha

Ukuhambelana kombala kunyeuzinzo olunemilinganiselozezona parameter zijongwa kakhulu kushishino. Kwiinkqubo ezifanayo, abasebenzi kumasebe ahlukeneyo kunye neebhetshi zemveliso kufuneka babonakale befana, oko kuthetha ukuba umahluko wombala webhetshi ukuya kwebhetshi kufuneka ugcine iDelta E (ΔE) ngaphantsi kwe-1.0. Ukufezekisa oku, iifektri eziphambili zisebenzisa uluhlu lokudaya oluqhubekayo oluxhotyiswe nge-inline spectrophotometers ezilungisa ukutya kwedayi ngexesha langempela, ukuthintela iingxaki zombala eziqhelekileyo kwi-batch dyeing yendabuko. Ngokufanayo, i-mechanical sanforization isetyenziselwa ukuvalela uzinzo olunemilinganiselo. Kwizinto ezilula neziphefumlayo ezifanaIlaphu le-poly viscose lilungele ihlobo, ukuncitshiswa kufuneka kuhlale kungaphantsi kwe-3% kuzo zombini iindlela zokugoba kunye neze-weft emva kwemijikelo emithathu yokuhlamba eqhelekileyo.

Ulawulo lokulungelelanisa umgca kunye nokujonga

Xa usebenza ngeempahla ezintsonkothileyo okanyeiinguqulelo ezibanzi kakhulunjengeIlaphu le-polyester le-rayon spandex, ukugcina ulungelelwaniso oluchanekileyo lwesakhiwo kubaluleke kakhulu. Iziphene ze-bow kunye ne-skew—apho imisonto ethe tye ijika okanye i-slit—zinokonakalisa ukuhambelana kwe-drape kunye nomthungo weyunifomu eyenzelwe wena. Ukunyamezela ukugoba okungqongqo okungaphantsi kwe-2% kulo lonke ububanzi belaphu yinto eqhelekileyo. Ukuqinisekisa olu nqanaba lokuchaneka, izixhobo zanamhlanje zisebenzisa ii-optical weft straighteners. Ezi nkqubo zekhamera zedijithali ezintsonkothileyo ziskena iwebhu yelaphu rhoqo njengoko idlula kwisakhelo se-stenter. Ukuba inkqubo ibona ukugqwetheka, isebenzisa uhlengahlengiso olukhawulezileyo kwi-tension rollers, inyanzela imisonto ukuba ibuyele kwi-perpendicular alignment egqibeleleyo kwangoko ngaphambi kokuba ilaphu libekwe ngokusisigxina kubushushu.

Indlela Yokuvavanya Ababoneleli Nokwenza Izigqibo Zokuthenga Ezikhuselekileyo

Ukuchonga i-mill ekwaziyo ukwenza olu lawulo kufuna inkqubo yovavanyo oluqatha. Amaqela okuthenga kunye nabaphathi beempawu ezifanayo kufuneka bajonge ngaphaya kwexabiso lokuqala ngemitha nganye. Isigqibo sokuthenga esikhuselekileyo ngokwenene sifuna ukuphonononga ngokupheleleyo amandla eziseko zophuhliso zomthengisi, ukuvavanya iiprotokholi, kunye nedatha yokusebenza yembali ukuqinisekisa ukuba banokunikezela ngokuhambelana okukhulu kwiikhontrakthi zeminyaka emininzi.

Amanyathelo okuhlola, uvavanyo, kunye nokuhlolwa kokuvunywa

Inkqubo yophicotho-zincwadi kufuneka iqinisekise amandla okuqinisekisa umgangatho wefektri ngaphambi kokuba kwenziwe izibophelelo zemali. Ngaphambi kokuba kwenziwe imveliso enkulu, kufuneka ukuvavanywa ngokupheleleyo kwelebhu kunye nokuvalwa ngokwasemzimbeni, kulandele ukugqitywa okulinganiselweyo kovavanyo. Kwiinkqubo zokugqoka ezisebenza nzima, zemihla ngemihla ezifanaIlaphu le-poly viscose lamadoda, uvavanyo lomntu wesithathuKuyimfuneko ukuba kuthathwe kwiilabhoratri eziqinisekisiweyo ezifana ne-SGS okanye i-Intertek. Isiseko esisemgangathweni sifuna ukuqinisekisa amandla okukrazuka angaphezu kwe-15 Newtons kunye nomgangatho wokukhanya oqina ukuya kowombala ongama-4 ubuncinane kwisikali soboya obuluhlaza okwesibhakabhaka. Ngaphezu koko, umthengisi othembekileyo kufuneka azimisele ngokupheleleyo ukwamkela ukuhlolwa okuzimeleyo kwenqanaba le-AQL 1.5 kumanqaku okugqiba angama-20% (ukuhlolwa okucwangcisiweyo) nangaphambi kokuba kulayishwe isikhongozeli sokugqibela.

Amandla okugaya ahambelana neendleko, umgangatho, kunye nexesha lokuqalisa

Ekugqibeleni, ixabiso lomthengisi wempahla ngelaphu lilinganiswa ngokukwazi kwakhe ukulinganisela iindleko, umgangatho, kunye nexesha lokukhokela ngaphandle kokuphazamiseka. Ukuvavanya ezi zakhono ngokupheleleyo kuqinisekisa uthotho lokubonelela oluzinzileyo olukwaziyo ukuhlangabezana neemfuno ezingqongqo zenkqubo efanayo unyaka nonyaka.

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

• Izigqibo ezibalulekileyo kunye nesizathu sokuveliswa kwelaphu elifanayo
• Iinkcukacha, ukuthobela imithetho, kunye nokuhlolwa komngcipheko okufuneka kuqinisekiswe ngaphambi kokuba uzibophelele
• Amanyathelo alandelayo asebenzayo kunye nezilumkiso abafundi abanokuzisebenzisa ngoko nangoko

Imibuzo ebuzwa qho

Yintoni ebangela ukuba ilaphu elifana nelaphu elikhulu lingasebenzi emva kwesampuli elungileyo?

Utshintsho lwesikali lubangela ukuxinana, ukuhambelana kwentambo, kunye nokuziphatha kwedayi. Cela ababoneleli ukuba bakunike ulawulo lwenkqubo yobuninzi, kungekuphela nje imvume yesampulu, ngaphambi kokuba uqinisekise iiodolo ezinkulu.

Yeyiphi imigangatho yomgangatho ekufuneka abathengi bayicele ukuze bafumane ilaphu elifanayo?

Cela i-pilling Grade 4 kwi-2,000 rubs, i-shrinkage engaphantsi kwe-3%, amandla okukrazula angaphezu kwe-15N, kunye notshintsho lombala webhetshi engaphantsi kwe-ΔE 1.0.

Iimatshini zokugaya zithintela njani ukufiphaliswa kombala phakathi kweebhetshi?

Iifektri ezithembekileyo zisebenzisa ii-inline spectrophotometers xa zidaya ngokuqhubekayo ukuze zilungise ukutya kwedayi ngexesha langempela kwaye zigcine umahluko wombala ngaphakathi kwemida eqinileyo ye-ΔE.

Ukuhlolwa kwelaphu kufanele kwenzeke nini ngexesha lokuveliswa?

Ubuncinane, hlola emva kokuluka, emva kokudaya, nasemva kokuqengqeleka kokugqibela. Umda weNkqubo yePoint 4 wama-20 amanqaku kwi-100 yeeyadi ngumlinganiselo osebenzayo.

Ndingaqinisekisa njani ukuba umthengisi usebenzisa i-IYUNAI Textile ukulawula ilaphu elifanayo?

Nxibelelana nomzi-mveliso ngokusebenzisa i-https://www.iyunaitextile.com/contact-us/ kwaye ucele iingxelo zovavanyo, imigangatho yokuhlolwa, amaxesha okukhokela, kunye neenkcukacha zolawulo lomgangatho wokuthumela ii-oda ezininzi.